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Product Code : 28

Product Specification

	Concrete Batching Plant

FOUR BIN FEEDER CONCRETE BATCHING PLANT

Four Bin Series PFBCP Series Concrete Batching / Mixing Plant is a very innovative product of PNEUCON Machinery; the plant can produce wet concrete with capacity of 120 m3/hr. capacity.

It is a fully automatic Plant with electronic load cell type weighing batching system for aggregates, cement, water & additive. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.

The Plant is equipped with 6 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and as per the number of batches to be selected, all the operations are carried out fully automatically.

Salient Features

	Concrete Batching/Mixing Plant available in 120 m3/hour capacity.
	Rigid construction of main structure; fabricated from rolled mild steel material.
	Aggregate stored by Inline Bins.
	Replaceable Tiles and Tips in the mixer.
	Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as the weighing is done simultaneously.
	Aggregate weigh is suspended on four type load cells, gives higher accuracy.
	Ample space on platform with protective railing for easy maintenance.
	Fully Automatic-Electronic operation with PLC/PC Control.
	Maximum weighing accuracy.
	Plant Available with Single Shaft, Twin Shaft, and Planetary and Pan Type mixer.

Technical Specification

Description	Units	BIN-45	BIN-60	BIN-80	BIN-120
Concrete Output/hr	m3/hr	45	60	80	120
Type of Mixer	-	Twin Shaft	Twin Shaft	Twin Shaft	Twin Shaft
Input/Output Capacity	Liter	1500/1000	2250/1500	3000/2000	4500/3000
*Output Batch	m3	1	1.5	2	3
Mixer Motor Power	HP	30 x 2 = 60	40 x 2 = 80	50 x 2 = 100	75 x 2 = 150
No. of Aggregate Bin	Nos.	4	4	4	4
Capacity of Each Bins	m3	15	25	30	30
Aggregate waiting hopper on mixer	-	Yes	Yes	Yes	Yes
Elevating Conveyor for Aggregate Dish.	-	Yes	Yes	Yes	Yes
Weighing System	-	Electronic Digital	Electronic Digital	Electronic Digital	Electronic Digital
Aggregate Scale	Kg	2500	3750	5000	7500
Water Scale	Liter	300	450	600	950
Cement Scale	Kg	600	900	1200	1800
Additive Scale	Liter	100	100	100	150
Water Connection	Diameter	2	2	2	2
Greasing System	-	Automatic	Automatic	Automatic	Automatic
Air Compressor	HP	5	7.5	10	12
Screw Conveyor	N.B.	8	8	10	10
Standard Supply of Screw	Nos.	1	1	1	1
Moisture Probe	-	Original	Original	Original	Original
Total Power	HP	126.25	158.25	179.25	248.75

SECTION CONCRETE BATCHING / MIXING PLANT PSCP SERIES

Section - PSCP Series concrete batching/mixing plant is very unique design to produce wet concrete. The construction of plant is very rigid and the main sections are fabricated in Section shapes for quick and easy install/dismantle of plant.

The SECTION series of are versatile and efficient plants. They are used for attaining correct and homogeneous design mix of large amount of high grade concrete. They are widely used for construction of Canals, Bridges, Highways, Dams, Multi-storeyed & Industrial Buildings, Factories, and for Ready Mixed Concrete works. The Concrete from Plant is discharged into Transit Mixer, Concrete Pump, Dumper, Crane Bucket or Belt Conveyors.

Salient Features

	Sectional Type designed fabricated sections used for sturdy construction.
	Offered in 20, 30, 45m3/hr. capacity.
	Single Shaft Compulsory Mixer, with two zone counter flow missing system to achieve homogeneous & speedy mix.
	Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as it is weighed simultaneously.
	Sturdy skip hoist track.
	Fully Automatic-Electronic operation with PLC / PC Control.
	Replaceable Hard-Liner tiles into the mixer.
	Integrated Glass Cabin, to inspection of all operations.
	Ample space on platform with protective railing for easy maintenance.
	Easy to erect & dismantle due to bolted type design.
	Simple & economical foundation.
	Maximum weighing accuracy.
	Also available with PAN type Mixer, Star Bins and Radial Dragline Scrapper.

Technical Specification

Description	Units	MODEL
Description	Units	PSCP-20	PSCP-30	PSCP-45
Concrete Output/hr	m3/hr	20	30	45
Type of Mixer	-	Single Shaft	Single Shaft	Single Shaft
Capacity of Mixer	Liter	250	500	750
Aggregate Storage	-	Star Batcher	Star Batcher	Star Batcher
No. of Compartment	No	04	04	04
Active Storage Capacity	m3	07	10	20
Boom Length	Meter	10	12	12
Stock Piles	m3	300	500	700
Aggregate Load Cells	No	04	04	04
Cement Load Cells	No	03	03	03
Water Load Cells	No	01	01	01
Skip Capacity	kg	1000	1500	2000
Cement Capacity	kg	200	300	600
Water Capacity	Ltr	100	150	200
Cement Screw Conveyor	NB	6	8	8
Vibratory Motor	-	Sand / Cement	Sand / Cement	Sand / Cement
Controls	-	Fully Automatic	Fully Automatic	Fully Automatic
Connected Power	kw	50.5	70	91.5
Concrete Discharge Height (With raised foundation)	Meter	4.2	4.2	4.2
Total Weight	MT	13	16	20

READY MIX CONCRETE - PRMC SERIES

This is a fully automatic plant with electronic load cell type Weigh Batching system for aggregates, cement and water. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.

The Plant equipped with 4 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and based on the number of batches selected, all the operations are carried out automatically i.e. if the plant is set on AUTO mode then aggregate weighing, Bucket movement, cement weighing, water weighing and discharge from mixer are all carried out according to the sequence and for the number of batches selected.

Salient Features

	Sturdy fabricated skip hoist track.
	Heavy duty PAN type mixer for continuous mixing.
	Mixer discharge done by powerful hydraulic cylinder.
	Replaceable Tiles and Tips in the mixer.
	Independent weighing system for cement, water & additive, reduces the cycle time as it is weighed simultaneously.
	Aggregate weigh is suspended on four shear beam type load cells thus gives higher accuracy.
	Skip Bucket is driven by single two speed geared motor with single brake.
	External glass cabin for inspection of entire operation.
	Protection mesh provided at bottom of the plant.
	Ample space on platform with protective railing for easy maintenance.
	Three side glass cabin for Radial Scrapper operator for extensive view.
	Fully Automatic-Electronic operation of PLC/PC Control with digital display of each operation.
	Maximum weighing accuracy.

Advantages

	Compact design and trouble free operation.
	Easy to erect as well as dismantle the plant.
	Very fewer maintenance of plant, due to less wear and tear parts.
	Remarkably cost efficient.
	Simple and economical foundations.
	Plant operation is very silent & with clean surrounding.

Technical Specifications

Description	Units	MODEL
Description	Units	PRMC-30	PRMC-Bin-30	PRMCH-30
Concrete Output/hr	m3/hr	30	30	30
Type of Mixer	-	Pan Mixer	Pan Mixer	Pan Mixer
Capacity of Mixer	Liter	750/500	750/500	750/500
Aggregate Storage	-	Star Batcher	Inline Silo	Compartment Batcher
No. of Bins / Compartment	No	04	04	04
Active Storage Capacity	m3	25	50	20
Boom Length	Meter	12	-	-
Stock Piles	m3	500	-	-
Aggregate Load Cells	No	04	06	04
Cement Load Cells	No	03	03	03
Water Load Cells	No	01	01	01
Skip Capacity	kg	1500	1500	1500
Cement Capacity	kg	300	300	300
Water Capacity	Ltr	150	150	150
Cement Screw Conveyor	NB	8	8	8
Vibratory Motor	-	Sand / Cement	Sand / Cement	Sand / Cement
Controls	-	Fully Automatic	Fully Automatic	Fully Automatic
Connected Power	kw	60	60	48
Concrete Discharge Height (With raised foundation)	Meter	4.2	4.2	4.2
Total Weight	MT	12	22	20

Note: Output production of Concrete is considered with 30 second mixing time.

MOBILE CONCRETE BATCHING / MIXING PLANT PMCP SERIES

Mobile PMCP Series introduces by PNEUCON, for India & Overseas, indigenously developed Mobile Concrete Batching/Mixing Plant.

The Mobile Concrete Batching/Mixing Plant is a very resourceful product of PNEUCON machinery; the Plant can produce wet concrete with various capacities from 12m3/hr. to 25m3/hr. capacity.

This is fully automatic plant with electronic load cell type, weighs batching system for Aggregates, Cement, Water and additive.

The Pan Mixer suspended with 3 Load cells for weighing of Aggregate, Cement, Water and additive. The recipes selection is to be entered and based on the number of batches selected, all operation are carried out fully automatically i.e. if the plant is set on AUTO mode then weighing of Aggregate, Cement, Water and Additive and discharge from mixer are all carried out according to the sequence, for the number of batches selected.

Salient Features

	Available in 12 / 15 / 18 / 20 / 25 m3/hr. capacity.
	Rigid construction of main chassis; fabricated from rolled mild steel material.
	Mixer PAN type, for continuous mixing.
	Replaceable liner Tiles and Tips in the mixer.
	Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually.
	Fully automatic plant with Electronic weighing of Aggregate / Sand / Water / Cement.
	Microprocessor based control panel with integral computerized batch controller accommodates 25 different mix recipes.
	Maximum weighing accuracy.
	Plant only requires Electric Power Supply, Water Piping, Aggregate /Sand feeding.
	Inbuilt Water and Additive tank.
	Easy transportation & shifting by towing also.

Advantages

	Very slim and compact design.
	Plant can be erected & commissioned within two days.
	Remarkably cost efficient.
	Plant operation is very silent & with clean surrounding.
	Very fewer maintenance of plant, due to less wear and tear parts.
	Complete plant can be transported in one 40 foot trailer.

Technical Specifications

Description	Units	MODEL
Description	Units	PMCP-15	PMCP-20	PMCP-25
Concrete Output/hr	m3/hr	15	20	25
Type of Mixer	-	Pan Mixer	Pan Mixer	Pan Mixer
Capacity of Mixer	Liter	600	1000	1250
Sand / Aggregate Hopper	Nos.	04	04	04
Hopper Capacity Each	m3	2.5	3	2.5
No. of Wheels	Nos.	04	06	06
Water Tank	-	Inbuilt	Inbuilt	Inbuilt
Water Pump	Nos.	02	02	02
Additive Tank	-	Inbuilt	Inbuilt	Inbuilt
Additive Pump	No.	01	01	01
Controls	-	Fully Automatic	Fully Automatic	Fully Automatic
Connected Power	kw	36.0	53.0	62.5
Total Weight (Approx)	MT	08	10	12

REVERSIBLE MOBILE MIXER

Reversible Mobile Mixer is built for easy and fast concreting on concrete jobs like, Building, Flooring, Road Projects, Bridges, Infrastructure projects, Canal projects up to the satisfactory performance.

The mixer design is rationalized for easily manorable mixer requiring very less maintenance, a very practical product of PNEUCON; the Plant can produce wet concrete from 8m3/hr. to 12m3/hr. capacity. This is fully automatic mixer with electronic load cell type, weighs batching system for input ingredients.

Salient Features

	Reversible Mixer drum is rotating on well align heavy duty gear ring guided by three rollers for smooth rotation.
	Compact design for easy transportation.
	Ascent & Descent of loading skip bucket is controlled by hydraulic pump (driven by Electric motor) and lever operated direction control valve and oleo dynamic cylinder.
	Power Transmission done by V Belt pulley and inline gearbox allow a very cushioned and jerk less revision of drum rotation by very low stress on mechanical components.
	Rotation of the concrete drum, reversed is actioned by push button on the electric control panel.
	4 Nos. of pneumatic tyres for proper balancing at the time of toeing.
	The lever on the oleo dynamic system distributed controls the skip ascent and descent.
	Fully imported Zero resetting water flow meter (Auto-Manual Cutoff).
	Digital indicator with Alarm system for weighing of Aggregate and Cement.
	Plant only requires Electric Power Supply, Water piping, Agg/ Sand feeding.
	Plant operation is very silent & with clean surrounding.

Technical Specifications

Description	Units	MODELS
Description	Units	PRM-10	PRM-12
Concrete Output/hr	m3/hr	10	12
Mixer Batch Capacity	m3	0.45	0.6
Weighing Sale Aggregate & Cement Water	-- Nos. Nos.	Electronic Digital Display 04 Nos. of Electronic Load Cell Imported Water Flow meter	Electronic Digital Display 04 Nos. of Electronic Load Cell Imported Water Flow meter
Water Tank Connection	Liter	175	175
Bucket Lifting	-	Hydraulically	Hydraulically
Water Connection	mm	2 (50) x 1 (25)	2 (50) x 1 (25)
Tyres Nos. of Pneumatic Tyres Tyre Size	-- Nos. PR	-- 04 Nos. 06 - 16, 8 PR	-- 04 Nos. 06 - 16, 8 PR
Mechanical Jack	Nos.	04 Nos.	04 Nos.
Dimension - Length	mm	4500	5200

TRANSIT MIXER (PTM SERIES)

PTM Series introduces by PNEUCON, for India & Overseas, indigenously developed Transit Mixer. The Transit Mixer is a very resourceful product of PNEUCON Process Technologies; the mixer can produce concrete with various capacities 2 m3, 4 m3 & 6m3 capacity.

PNEUCON Transit Mixer is a strong well designed piece of equipment meant for transporting concrete / mortar from concrete batching plant directly to the place where it is to be poured. It has a wide range of application especially for mass concreting works like Construction of Canals, Bridges, Highways, Dams, Multistoried & Industrial Buildings, Factories, and Airports and for ready mixed Concrete Works (RMC).

PNEUCON Transit Mixer is fully hydrostatic mounted on truck chassis. Hydrostatic power is transmitted by a high pressure axial piston type pump and motor, which permits infinite varying drum speed from 0 to 14 rpm in both directions. The control of pump gives flow to a high pressure hydraulic motor, which rotates the mixer drum through an epicyclic gear reducer. The mixer drum has double spiral type mixing blade inside it which ensures efficient mixing without segregation & smooth flow of concrete while discharging. The mixer drum & spiral are made from highly durable steel.

Salient Features

	Long life of mixing drum & spirals due to highly durable steel.
	Imported hydraulic pump and motor.
	Adequate 'Kirloskar' air cooled diesel engine (Slave Engine).
	Compact imported oil bath planetary gearbox which absorbs extreme torsion of equipment.
	Micro filtration system ensuring hydraulic pump and motor protection.
	Hydraulic oil cooler with inbuilt hydraulic tank and filter.
	A long trouble free working life due to close loop hydraulic circuit.
	Manual rotation of drum possible in case of emergency.
	Technically well conceived shape of the mixing spirals which ensures better quality of products.
	Mixer drum rotates on machined ring to achieve concentricity & smooth wobble free rotation .
	Prepacked and adjustable drum roller assembly to compensate jerks and shocks.
	Sturdy chassis design, low center of gravity resulting in better stability of vehicle.
	Simple comprehensive operation.
	Efficient hydrostatic drive ensuring low fuel consumption.

Technical Specifications

Description	Units	MODEL
Description	Units	PTM-2	PTM-4	PTM-6
Nominal Capacity	m3	2	4	6
Total Geometric Volume	m3	3.95	6.03	11.2
Filling Ratio	%	50.6	50.6	53.2
Drum Speed	RPM	0 - 14	0 - 14	0 - 14
Maximum Drum Diameter	mm	1700	2000	2280
Drum Angle	Degree	15	15	15
Drum & Flight Material	--	ST 52	ST 52	ST 52
Rollers	Nos.	02	02	02
Water pump output press.	bar	5	5	5
Water Tank Capacity	Liters	200	400	500
Water Connection	mm	32	32	32
Prime Mover	Model	HA 394	HA 394	HA 394
Power	kW / HP	24 / 32	40 / 54	52 /70
Drum Length	mm	2830	3500	4380
Drum Width	mm	1950	2000	2280
Height of Charging hopper	mm	3200	3500	3875
Weight of mixer	kgs	2500	3000	3760
Weight of mixer accessories (Extension chute with holder, ladder)9	kgs	80	80	80
Height of Mixer Frame	mm	150	150	150
Water Line Volume	Ltrs.	2500	4700	7000
Water Level Gauge	Ltrs.	0 - 200	0 - 400	0 - 500

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