Product Code : 21
FLUID BED DRYER
PNEUCON's Fluid Bed Systems are highly versatile & can be used for various processes; Batch Drying of granulates, Batch Granulation, agglomeration of powder products as well as spray coating of pellets. Designed specifically for the pharmaceutical industry, the FBS is capable of granulation and drying in the same unit. The system is easily disassembled for cleaning and conforms with'cGMP standards. Each air preparation unit is carefully configured, based on the process, location & regulatory requirements. These units are totally modular in construction. Every control system is tailored to specific customer needs. Various options from simple PLC control to the most complex industrial PC & network based control systems are possible.
SALIENT FEATURES
Fluidized Bed Chamber [Main Housing], retarding chamber and filter bag housing made from Stainless Steel grade SS 316
Chamber will be provided with an inspection window, light window dully sealed with toughened glass
Filter Bag fixing through SS Fixing ring and equipped with an inflatable seal
Pneumatically operated Inflatable seals with electro-pneumatic signalling device to ensure fail-safe operation
Inner surface of the container will be mirror finished
Outer surface of the container will be 180 grit finished
Waste Water Drain is provided on the Bottom chamber for ease of cleaning
Basic equipments with PLC
PRODUCT CONTAINER
Product Container made from Stainless Steel SS 316
Perforated air distribution plate along with Dutch weave mesh will be provided with quick opening toggle clamp
Glass window will be provided on the product container
Sample collection port will be provided
Product Temperature measurement sensor at product container for better process accuracy
AIR PREPARATION UNIT
Inlet Air Handling Unit
Air Handling Unit Construction :
The unit will be double skin having 16 G GI panels in Pre filter section, Microvee filter, and HEPA filter section at the supply air side. With thermal break and coving sections
Exhaust Air Handling Unit
The air is sucked by the exhaust blower and is made from MS or SS on demand. Filters can be provided on demand.
OPTIONAL FEATURES SPECIFICATION
Equipment Control Programmable Logic Controller [PLC]
Extra Product Container
Colour Touch Screen Display
Solid Flow Monitor [Broken Bag Detector]
Variable Frequency Drive for Blower
HEPA Maintenance Monitoring ( Only possible if you have selected )
Steam Control Valve ( Only possible if you have steam utility & PLC selection )
Chill Water Control Valve [De Humidification Valve]
Flame Proof Construction
TECHNICAL SPECIFICATIONS
MODEL
LAB 3
FBD 15
FBD 30
FBD 60
FBD 120
FBD 200
FBD 300
FBD 400
FBD 500
FBD 600
Container Volume (Ltrs)
8
46
71
142
280
475
650
870
1055
1350
Batch Size (kg)* Min. & Max.
2 to 3
10 to 15
20 to 30
40 to 60
80 to 120
160 to 200
200 to 300
300 to 400
400 to 500
500 to 600
Blower Motor HP**
2
5
10
20
25
30
50
Air Flow (CFM)
270
429
706
1059
1882
2588
3235
3824
4000
4706
Steam Pressure (kg/cm sq.)
3.5
Steam Consumption (kg/hr)
26
36
80
140
216
250
288
344
384
Electrical Heater (kW)***
9
18
60
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Compressed air Pressure (bar)
6 bar
Drying Temp.
35oC - 80oC
Electrical supply
415 V AC +10%, 3 Phase, 50 Hz+5%
Batch Size depends upon the product Density.The Blower motor of higher capacity will require in machine, supplied with HEPA filter in AHU & ducting length above 5meters.Electrical Heater provided up to 60 kg max without FLP machine. Note: Electric voltage & frequency can be provided as per customer's requirement.The rights for the modifications in design & specs are reserved without prior notice.