| | |
| | |
 | FOUR BIN FEEDER CONCRETE BATCHING PLANT |
| | |
| | Four Bin Series – PFBCP Series Concrete Batching / Mixing Plant is a very innovative product of PNEUCON Machinery; the plant can produce wet concrete with capacity of 120 m3/hr. capacity.
It is a fully automatic Plant with electronic load cell type weighing batching system for aggregates, cement, water & additive. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.
The Plant is equipped with 6 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and as per the number of batches to be selected, all the operations are carried out fully automatically. |
| | |
| | Salient Features |
| | |
| |  | Concrete Batching/Mixing Plant available in 120 m3/hour capacity. | | Rigid construction of main structure; fabricated from rolled mild steel material. | | Aggregate stored by Inline Bins. | | Replaceable Tiles and Tips in the mixer. | | Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as the weighing is done simultaneously. | | Aggregate weigh is suspended on fourS™ type load cells, gives higher accuracy. | | Ample space on platform with protective railing for easy maintenance. | | Fully Automatic-Electronic operation with PLC/PC Control. | | Maximum weighing accuracy. | | Plant Available with Single Shaft, Twin Shaft, and Planetary and Pan Type mixer. | |
| | |
| | Technical Specification |
| | |
| | | Description | Units | BIN-45 | BIN-60 | BIN-80 | BIN-120 | | Concrete Output/hr | m3/hr | 45 | 60 | 80 | 120 | | Type of Mixer | - | Twin Shaft | Twin Shaft | Twin Shaft | Twin Shaft | | Input/Output Capacity | Liter | 1500/1000 | 2250/1500 | 3000/2000 | 4500/3000 | | *Output Batch | m3 | 1 | 1.5 | 2 | 3 | | Mixer Motor Power | HP | 30 x 2 = 60 | 40 x 2 = 80 | 50 x 2 = 100 | 75 x 2 = 150 | | No. of Aggregate Bin | Nos. | 4 | 4 | 4 | 4 | | Capacity of Each Bins | m3 | 15 | 25 | 30 | 30 | | Aggregate waiting hopper on mixer | - | Yes | Yes | Yes | Yes | | Elevating Conveyor for Aggregate Dish. | - | Yes | Yes | Yes | Yes | | Weighing System | - | Electronic Digital | Electronic Digital | Electronic Digital | Electronic Digital | | Aggregate Scale | Kg | 2500 | 3750 | 5000 | 7500 | | Water Scale | Liter | 300 | 450 | 600 | 950 | | Cement Scale | Kg | 600 | 900 | 1200 | 1800 | | Additive Scale | Liter | 100 | 100 | 100 | 150 | | Water Connection | Diameter | 2 | 2 | 2 | 2 | | Greasing System | - | Automatic | Automatic | Automatic | Automatic | | Air Compressor | HP | 5 | 7.5 | 10 | 12 | | Screw Conveyor | N.B. | 8 | 8 | 10 | 10 | | Standard Supply of Screw | Nos. | 1 | 1 | 1 | 1 | | Moisture Probe | - | Original | Original | Original | Original | | Total Power | HP | 126.25 | 158.25 | 179.25 | 248.75 | |
| | |
| | |
| | |
| SECTION CONCRETE BATCHING / MIXING PLANT – PSCP SERIES |
| | |
| | Section - PSCP Series concrete batching/mixing plant is very unique design to produce wet concrete. The construction of plant is very rigid and the main sections are fabricated in Section shapes for quick and easy install/dismantle of plant.
The SECTION series of are versatile and efficient plants. They are used for attaining correct and homogeneous design mix of large amount of high grade concrete. They are widely used for construction of Canals, Bridges, Highways, Dams, Multi-storeyed & Industrial Buildings, Factories, and for Ready Mixed Concrete works. The Concrete from Plant is discharged into Transit Mixer, Concrete Pump, Dumper, Crane Bucket or Belt Conveyors. |
| | |
| | Salient Features |
| | |
| | | Sectional Type designed fabricated sections used for sturdy construction. | | Offered in 20, 30, 45m3/hr. capacity. | | Single Shaft Compulsory Mixer, with two zone counter flow missing system to achieve homogeneous & speedy mix. | | Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as it is weighed simultaneously. | | Sturdy skip hoist track. | | Fully Automatic-Electronic operation with PLC / PC Control. | | Replaceable Hard-Liner tiles into the mixer. | | Integrated Glass Cabin, to inspection of all operations. | | Ample space on platform with protective railing for easy maintenance. | | Easy to erect & dismantle due to bolted type design. | | Simple & economical foundation. | | Maximum weighing accuracy. | | Also available with PAN type Mixer, Star Bins and Radial Dragline Scrapper. | |
| | |
| | Technical Specification |
| | |
| | | Description | Units | MODEL | | PSCP-20 | PSCP-30 | PSCP-45 | | Concrete Output/hr | m3/hr | 20 | 30 | 45 | | Type of Mixer | - | Single Shaft | Single Shaft | Single Shaft | | Capacity of Mixer | Liter | 250 | 500 | 750 | | Aggregate Storage | - | Star Batcher | Star Batcher | Star Batcher | | No. of Compartment | No | 04 | 04 | 04 | | Active Storage Capacity | m3 | 07 | 10 | 20 | | Boom Length | Meter | 10 | 12 | 12 | | Stock Piles | m3 | 300 | 500 | 700 | | Aggregate Load Cells | No | 04 | 04 | 04 | | Cement Load Cells | No | 03 | 03 | 03 | | Water Load Cells | No | 01 | 01 | 01 | | Skip Capacity | kg | 1000 | 1500 | 2000 | | Cement Capacity | kg | 200 | 300 | 600 | | Water Capacity | Ltr | 100 | 150 | 200 | | Cement Screw Conveyor | NB | 6 | 8 | 8 | | Vibratory Motor | - | Sand / Cement | Sand / Cement | Sand / Cement | | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | | Connected Power | kw | 50.5 | 70 | 91.5 | | Concrete Discharge Height (With raised foundation) | Meter | 4.2 | 4.2 | 4.2 | | Total Weight | MT | 13 | 16 | 20 | |
| | |
| READY MIX CONCRETE - PRMC SERIES |
| | |
| | This is a fully automatic plant with electronic load cell type Weigh Batching system for aggregates, cement and water. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.
The Plant equipped with 4 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and based on the number of batches selected, all the operations are carried out automatically i.e. if the plant is set on AUTO mode then aggregate weighing, Bucket movement, cement weighing, water weighing and discharge from mixer are all carried out according to the sequence and for the number of batches selected. |
| | |
| | Salient Features |
| | |
| | | Sturdy fabricated skip hoist track. | | Heavy duty PAN type mixer for continuous mixing. | | Mixer discharge done by powerful hydraulic cylinder. | | Replaceable Tiles and Tips in the mixer. | | Independent weighing system for cement, water & additive, reduces the cycle time as it is weighed simultaneously. | | Aggregate weigh is suspended on four shear beam type load cells thus gives higher accuracy. | | Skip Bucket is driven by single two speed geared motor with single brake. | | External glass cabin for inspection of entire operation. | | Protection mesh provided at bottom of the plant. | | Ample space on platform with protective railing for easy maintenance. | | Three side glass cabin for Radial Scrapper operator for extensive view. | | Fully Automatic-Electronic operation of PLC/PC Control with digital display of each operation. | | Maximum weighing accuracy. | |
| | |
| | Advantages |
| | |
| | | Compact design and trouble free operation. | | Easy to erect as well as dismantle the plant. | | Very fewer maintenance of plant, due to less wear and tear parts. | | Remarkably cost efficient. | | Simple and economical foundations. | | Plant operation is very silent & with clean surrounding. | |
| | |
| | Technical Specifications |
| | |
| | | Description | Units | MODEL | | PRMC-30 | PRMC-Bin-30 | PRMCH-30 | | Concrete Output/hr | m3/hr | 30 | 30 | 30 | | Type of Mixer | - | Pan Mixer | Pan Mixer | Pan Mixer | | Capacity of Mixer | Liter | 750/500 | 750/500 | 750/500 | | Aggregate Storage | - | Star Batcher | Inline Silo | Compartment Batcher | | No. of Bins / Compartment | No | 04 | 04 | 04 | | Active Storage Capacity | m3 | 25 | 50 | 20 | | Boom Length | Meter | 12 | - | - | | Stock Piles | m3 | 500 | - | - | | Aggregate Load Cells | No | 04 | 06 | 04 | | Cement Load Cells | No | 03 | 03 | 03 | | Water Load Cells | No | 01 | 01 | 01 | | Skip Capacity | kg | 1500 | 1500 | 1500 | | Cement Capacity | kg | 300 | 300 | 300 | | Water Capacity | Ltr | 150 | 150 | 150 | | Cement Screw Conveyor | NB | 8 | 8 | 8 | | Vibratory Motor | - | Sand / Cement | Sand / Cement | Sand / Cement | | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | | Connected Power | kw | 60 | 60 | 48 | | Concrete Discharge Height (With raised foundation) | Meter | 4.2 | 4.2 | 4.2 | | Total Weight | MT | 12 | 22 | 20 | |
| | |
| | Note: Output production of Concrete is considered with 30 second mixing time. |
| | |
| MOBILE CONCRETE BATCHING / MIXING PLANT PMCP SERIES |
| | |
| | Mobile – PMCP Series introduces by PNEUCON, for India & Overseas, indigenously developed Mobile Concrete Batching/Mixing Plant.
The Mobile Concrete Batching/Mixing Plant is a very resourceful product of PNEUCON machinery; the Plant can produce wet concrete with various capacities from 12m3/hr. to 25m3/hr. capacity.
This is fully automatic plant with electronic load cell type, weighs batching system for Aggregates, Cement, Water and additive.
The Pan Mixer suspended with 3 Load cells for weighing of Aggregate, Cement, Water and additive. The recipes selection is to be entered and based on the number of batches selected, all operation are carried out fully automatically i.e. if the plant is set on AUTO mode then weighing of Aggregate, Cement, Water and Additive and discharge from mixer are all carried out according to the sequence, for the number of batches selected. |
| | |
| | Salient Features |
| | |
| | | Available in 12 / 15 / 18 / 20 / 25 m3/hr. capacity. | | Rigid construction of main chassis; fabricated from rolled mild steel material. | | Mixer – PAN type, for continuous mixing. | | Replaceable liner Tiles and Tips in the mixer. | | Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually. | | Fully automatic plant with Electronic weighing of Aggregate / Sand / Water / Cement. | | Microprocessor based control panel with integral computerized batch controller accommodates 25 different mix recipes. | | Maximum weighing accuracy. | | Plant only requires Electric Power Supply, Water Piping, Aggregate /Sand feeding. | | Inbuilt Water and Additive tank. | | Easy transportation & shifting by towing also. | |
| | |
| | Advantages |
| | |
| | | Very slim and compact design. | | Plant can be erected & commissioned within two days. | | Remarkably cost efficient. | | Plant operation is very silent & with clean surrounding. | | Very fewer maintenance of plant, due to less wear and tear parts. | | Complete plant can be transported in one 40 foot trailer. | |
| | |
| | Technical Specifications |
| | |
| | | Description | Units | MODEL | | PMCP-15 | PMCP-20 | PMCP-25 | | Concrete Output/hr | m3/hr | 15 | 20 | 25 | | Type of Mixer | - | Pan Mixer | Pan Mixer | Pan Mixer | | Capacity of Mixer | Liter | 600 | 1000 | 1250 | | Sand / Aggregate Hopper | Nos. | 04 | 04 | 04 | | Hopper Capacity Each | m3 | 2.5 | 3 | 2.5 | | No. of Wheels | Nos. | 04 | 06 | 06 | | Water Tank | - | Inbuilt | Inbuilt | Inbuilt | | Water Pump | Nos. | 02 | 02 | 02 | | Additive Tank | - | Inbuilt | Inbuilt | Inbuilt | | Additive Pump | No. | 01 | 01 | 01 | | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | | Connected Power | kw | 36.0 | 53.0 | 62.5 | | Total Weight (Approx) | MT | 08 | 10 | 12 | |
| | |
| REVERSIBLE MOBILE MIXER |
| | |
| | Reversible Mobile Mixer is built for easy and fast concreting on concrete jobs like, Building, Flooring, Road Projects, Bridges, Infrastructure projects, Canal projects up to the satisfactory performance.
The mixer design is rationalized for easily manorable mixer requiring very less maintenance, a very practical product of PNEUCON; the Plant can produce wet concrete from 8m3/hr. to 12m3/hr. capacity. This is fully automatic mixer with electronic load cell type, weighs batching system for input ingredients. |
| | |
| | Salient Features |
| | |
| | | Reversible Mixer drum is rotating on well align heavy duty gear ring guided by three rollers for smooth rotation. | | Compact design for easy transportation. | | Ascent & Descent of loading skip bucket is controlled by hydraulic pump (driven by Electric motor) and lever operated direction control valve and oleo dynamic cylinder. | | Power Transmission done by V Belt pulley and inline gearbox allow a very cushioned and jerk less revision of drum rotation by very low stress on mechanical components. | | Rotation of the concrete drum, reversed is actioned by push button on the electric control panel. | | 4 Nos. of pneumatic tyres for proper balancing at the time of toeing. | | The lever on the oleo dynamic system distributed controls the skip ascent and descent. | | Fully imported Zero resetting water flow meter (Auto-Manual Cutoff). | | Digital indicator with Alarm system for weighing of Aggregate and Cement. | | Plant only requires Electric Power Supply, Water piping, Agg/ Sand feeding. | | Plant operation is very silent & with clean surrounding. | |
| | |
| | Technical Specifications |
| | |
| | | Description | Units | MODELS | | PRM-10 | PRM-12 | | Concrete Output/hr | m3/hr | 10 | 12 | | Mixer Batch Capacity | m3 | 0.45 | 0.6 | Weighing Sale - Aggregate & Cement
- Water
| --
Nos.
Nos. | Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter | Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter | | Water Tank Connection | Liter | 175 | 175 | | Bucket Lifting | - | Hydraulically | Hydraulically | | Water Connection | mm | 2 (50) x 1 (25) | 2 (50) x 1 (25) | Tyres - Nos. of Pneumatic Tyres
- Tyre Size
| --
Nos.
PR | --
04 Nos.
06 - 16, 8 PR | --
04 Nos.
06 - 16, 8 PR | | Mechanical Jack | Nos. | 04 Nos. | 04 Nos. | | Dimension - Length | mm | 4500 | 5200 | |
| | |
| TRANSIT MIXER (PTM SERIES) |
| | |
| | PTM Series introduces by PNEUCON, for India & Overseas, indigenously developed Transit Mixer. The Transit Mixer is a very resourceful product of PNEUCON Process Technologies; the mixer can produce concrete with various capacities 2 m3, 4 m3 & 6m3 capacity.
PNEUCON Transit Mixer is a strong well designed piece of equipment meant for transporting concrete / mortar from concrete batching plant directly to the place where it is to be poured. It has a wide range of application especially for mass concreting works like Construction of Canals, Bridges, Highways, Dams, Multistoried & Industrial Buildings, Factories, and Airports and for ready mixed Concrete Works (RMC).
PNEUCON Transit Mixer is fully hydrostatic mounted on truck chassis. Hydrostatic power is transmitted by a high pressure axial piston type pump and motor, which permits infinite varying drum speed from 0 to 14 rpm in both directions. The control of pump gives flow to a high pressure hydraulic motor, which rotates the mixer drum through an epicyclic gear reducer. The mixer drum has double spiral type mixing blade inside it which ensures efficient mixing without segregation & smooth flow of concrete while discharging. The mixer drum & spiral are made from highly durable steel. |
| | |
| | Salient Features |
| | |
| | | Long life of mixing drum & spirals due to highly durable steel. | | Imported hydraulic pump and motor. | | Adequate 'Kirloskar' air cooled diesel engine (Slave Engine). | | Compact imported oil bath planetary gearbox which absorbs extreme torsion of equipment. | | Micro filtration system ensuring hydraulic pump and motor protection. | | Hydraulic oil cooler with inbuilt hydraulic tank and filter. | | A long trouble free working life due to close loop hydraulic circuit. | | Manual rotation of drum possible in case of emergency. | | Technically well conceived shape of the mixing spirals which ensures better quality of products. | | Mixer drum rotates on machined ring to achieve concentricity & smooth wobble free rotation . | | Prepacked and adjustable drum roller assembly to compensate jerks and shocks. | | Sturdy chassis design, low center of gravity resulting in better stability of vehicle. | | Simple comprehensive operation. | | Efficient hydrostatic drive ensuring low fuel consumption. | |
| | |
| | Technical Specifications |
| | |
| | | Description | Units | MODEL | | PTM-2 | PTM-4 | PTM-6 | | Nominal Capacity | m3 | 2 | 4 | 6 | | Total Geometric Volume | m3 | 3.95 | 6.03 | 11.2 | | Filling Ratio | % | 50.6 | 50.6 | 53.2 | | Drum Speed | RPM | 0 - 14 | 0 - 14 | 0 - 14 | | Maximum Drum Diameter | mm | 1700 | 2000 | 2280 | | Drum Angle | Degree | 15 | 15 | 15 | | Drum & Flight Material | -- | ST 52 | ST 52 | ST 52 | | Rollers | Nos. | 02 | 02 | 02 | | Water pump output press. | bar | 5 | 5 | 5 | | Water Tank Capacity | Liters | 200 | 400 | 500 | | Water Connection | mm | 32 | 32 | 32 | | Prime Mover | Model | HA 394 | HA 394 | HA 394 | | Power | kW / HP | 24 / 32 | 40 / 54 | 52 /70 | | Drum Length | mm | 2830 | 3500 | 4380 | | Drum Width | mm | 1950 | 2000 | 2280 | | Height of Charging hopper | mm | 3200 | 3500 | 3875 | | Weight of mixer | kgs | 2500 | 3000 | 3760 | Weight of mixer accessories
(Extension chute with holder, ladder)9 | kgs | 80 | 80 | 80 | | Height of Mixer Frame | mm | 150 | 150 | 150 | | Water Line Volume | Ltrs. | 2500 | 4700 | 7000 | | Water Level Gauge | Ltrs. | 0 - 200 | 0 - 400 | 0 - 500 | |
| | |
Fax :91-2718-247368
